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A few months ago, I came across these boots and it's safe to say I became a little bit

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obsessed with them. Like, my boss was teasing me about it. They are called the Morso boots, Morso means fight, and they're by a company called GCDS.

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They've got fun! So we thought it would be a fun experiment to see if we could make some.

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You heard the plan from the fashion team, now it's my job to take the idea and turn

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it into a physical product. The first step is going to be getting a digital reference of our physical shoe.

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There's a couple ways to do that. The most basic would be just to take a picture from the side and trace out the heel.

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But we've got access to Neptune CT scanner now, so I'm going to stick a boot into the

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scanner and that's going to give us a 3D model of the shoe that I can then build off of.

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The process of CT scanning can actually be very variable.

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You can do the quickest scan in about 60 minutes, or you can go up to about 24 hours.

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It all depends on how much resolution you want and what the materials that you're scanning.

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Steels and stuff will take a lot longer, fabrics will be pretty much instant.

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Once we've got that reference model, I'll bring that into software.

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For most of the things that we do here, we actually use SOLIDWORKS, which is great because

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we've got version control and we can share the files between teams and keep on working

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off of each other. But for something like this where it's going to be a lot of surface modeling, and it's

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going to be not a final product and prototype, I'm going to use a software called Rhino 8.

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The process of modeling it will be pretty simple and very similar to what we were talking

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about before where if you take a picture from the side and trace the outline of the shoe,

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but because I've got a 3D model of it, or I will have a 3D model of it, it will be able

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to be even quicker and easier to make it mesh together.

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After we've got the 3D model, it's going to be sticking out on a 3D printer and for

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this video, we're going to try it on a few different things just to show them off.

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For this video, we've got actually a few different things we're going to print it on.

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We've got our Fuse SLS printer here and the associated not sandblaster cleaning station.

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And then we've also got our wall of FDM printers that I will probably be printing on a bamboo.

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And the last one we'll use is the Rapidea Metal 3D printer that we've got in the other

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building. What have you got? What have you got?

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A couple different options. Okay. We've got the FDM printed ones on the bamboo.

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We have the ones printed on the SLS on the Fuse.

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And then we kind of have metal ones.

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Okay, these are lethal. These are lethal, but I love them.

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And they kind of hold together.

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We ran out of welding gas and the timeline of this video means we don't have any gas.

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And they could do some serious damage, which I'm not opposed to, but I'm not sure it's

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right for this boot. No. Yeah.

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What's the difference between these two? Mostly the process.

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This one is basically made out of a bunch of powder that a laser goes by and fuses it

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together. And then this one is kind of like a hot glue gun where it just extrudes material and builds

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it up. Okay. And tell me about the trees.

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Yeah. So this one, because it's a bunch of powder and it goes up layer by layer, you don't

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need any support. And it actually comes out like this or there's still rough and it's called armor, but you

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have to sandblast it off. Oh yeah. I can see that.

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And once you sandblast it off, then it looks like this.

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These, because it's extruding up from the bottom, you need something to support the top

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or else it would just kind of drip and fall over. So that's what these tree supports are and you can pop them off.

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And do you have to design those or is that, does that happen? Nope.

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The slicer just automatically does it, but then you can just pop them off. Oh that looks like fun.

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Can I, can I do something? Yep.

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Yep. It's also easy to pop the teeth off in this one. Am I really weak?

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Yeah. And once they actually start going, it's actually not bad, but it's getting it detached from

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the top that's, here I loosened it for you.

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And then this is one where it has none of the support on.

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I think we're going to have to chrome like paint one of these.

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Which one do you think is going to take the paint better? This one's probably going to be the nicest.

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The layer lines are smaller and it's probably easier.

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We also have, this is a dyed of the same print.

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So this is how it comes out of the printer initially. And then this is just with some fabric dye, RIT.

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Really? Yep. And then it makes it black.

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Or blacker. Oh, cool. Yeah.

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Okay. Well, so we can use, we'll paint one of these then.

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Yes. And then actually, interesting thing with the fuse prints.

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So this is printed off, not dyed or anything. But then if you actually cut into it, it is black, like the plastic's black.

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It's just that the surface texture makes it look gray. What are we going to do with all of these though?

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I feel like we need to do a separate project with all of these. I don't know.

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I don't think we had any plan. Oh, look, I can do.

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I just was doing it the wrong way. There you go.

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Other thing with the metal one, since we have it, the, so these ones were all printed together

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With the process that the metal ones are printed, when it goes into the sintering furnace,

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it has the consistency of warm plasticine.

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So if you printed it like this, it would droop down.

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And the fun thing with printing metal is the support is also metal.

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So if you do support like this inside the teeth, it's going to be really fun to take

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out. It's possible, but you have to be more clever about it.

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I'm probably stronger than me. You need an angle grinder.

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So, but yeah, so that's why they're printed like this.

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And we would have welded them together, but. Are these solid or are these hollow?

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Same as with these ones, they've got, these ones have 25% infill, so they're mostly hollow.

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So they're lighter than they should be. They're still a good weight though.

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They're still very aggressive.

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So it was painting time? I think it's painting time.

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We'll paint these ones, which means this one has to be sandblasted, which I guess we can

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get B roll for that. You can see part of the armor here that's been sandblasted off, and then this hasn't

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been sandblasted. The purpose of that, we think is kind of to do with heat dissipation.

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We're not 100% sure they haven't told us, but yeah, you get kind of a crust on the outside

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of the print, and it just sandblasts off. These are actually also fairly.

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They're all sharp. I've stabbed myself a few times. I mean, violence wasn't necessarily, I mean, it wasn't in the brief, but it's definitely

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a little extra.

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It looks kind of sick with that little like, with a little bit of like a gradation, yeah.

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That paint actually looks like it's not bad. It's actually really good.

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I think it looks, I think let's leave it like that for a moment and then see.

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Do another layer after. Yeah. I was part of the team that spray painted the wings for a very impressive movie called

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Tooth Fairy with Dwayne the Rock Johnson. Are you serious?

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Yes. Would I lie to you? No.

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That's sick. Yeah, serious. Many years ago.

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Yeah. I think working in a shoe factory in Transylvania was pretty cool too.

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Yeah. I don't know. It got me on the spot.

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But I think, like I just started to clear what.

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Six months ago, seven months ago. I think I'm going to get a lot more of those.

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I think it's longer than six months. You tired of me already? Yeah.

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I didn't think these would come out in real school, but it's like already off.

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It's pure skills, man, pure skills. I think that's pretty good.

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I think those. They look good to me.

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Yeah. I'm excited. Do you think they'll actually, can I stand in them?

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Do you think I'll actually, like, if I stand in my tippy toes?

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I would stand in, like, 50 percent? I wouldn't trust your whole weight on them.

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I just, I'll just walk in my tippy toes. Yeah.

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That should be fine. I'm used to these kind of high boots. It's all good.

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Off camera, I cut this boot a few days ago just to test fit the prints and stuff.

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And now we're just going to band saw this heel off, sit down and get it ready to glue

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the heel on. There we go. Now we just have to sand it down.

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The band saw blade has to be replaced. What do you want to stick them with?

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Normally use something like epoxy or something for this, but we're just going to use some

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hot glue because that's what this project is like.

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So which one? They're not quite symmetrical, right?

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No, there's a left and a right.

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And those will go there. This is all my fine boots dreams come true.

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And this is the before heel. Yeah.

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One of the other options that we had, if we didn't want to paint them, is to do something

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like electroplating. Now, we didn't realize that we actually had an electroplating kit.

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And in a very simplistic way, it's basically just a transfer of metal ions via a solution

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from a positive electrode to a negative one. So if we ever want to do something further, let us know in the comments and we can do

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something like electroplating. We even have something like anyone in whoever taken a beginner, a chemistry level class will

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know copper to sulfate pentahydrates. So I mean, the possibilities are in this.

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One of the things I did while designing this was I gave a relief along the edge to try

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and hide the seam better.

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What we're going to do is we're just going to run some glue here and call it a day.

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This mini hot glue gun isn't the best either, but you can just put hot glue on it with a

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torch instead of using the hot glue gun.

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So on the metal ones, that would work well. Just put a bunch of glue, hit it with a torch, heat it up.

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I'm so excited about these, look at them.

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So I mean, they actually feel pretty sturdy.

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They, I mean, for essentially a prototype, they are, they're amazing.

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Yeah, they're sick. They're so sick. This is super short.

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I'm really curious to see how they, how they are when you actually wear them.

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Lisa, you want to give them a spin? Oh yeah. Those are sick.

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They look so good. They look so good. Yeah.

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I mean, I might not wear them the rest of the day. Yeah. Let me see if I can put any.

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Yeah, no, there's a definite bend. Yeah, they flex. Yeah.

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Well, we, I mean, we knew that was going to happen. But like imagine you were just prototyping these like, yeah, that'd be amazing.

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Oh yeah. Can we do more of this? I want to do more of this.

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Oh. Oh. Yeah.

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Yeah. Yeah. Yeah.

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Yeah. Yeah. Yeah.

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Yeah. Yeah. Yeah.

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Woo. So safe to say they lived up to your expectations.

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Yeah. I'm so excited about this.

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I'm not actually going to hear the end of this from Nick.

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Yes. He's going to tease me so bad, but I don't care.

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I know. You have your boots. We got our boots.

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We would really love to do some more projects like this. So if you're interested, leave a comment and we'll see what we can do.

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Leave a like. Like it up. I mean, it'd be so cool to do a whole bunch of different fashion content.

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Kind of like blending what we have together with some more stuff.

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So hope you like this as much as we did and look at our crazy boots.
