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milliondoll PC. Our nickname for this

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wild nine server cluster with a combined

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two pabytes of Kiosia Gen 4 NVD storage

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has been causing some serious problems in our server room. Thanks to the 7 to

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8,000 watts of heat it kicks out, it got so freaking hot in here that we needed

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to cool our lab server room. And even

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with the setup we've got now, it's still a little toastier than we'd like it

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here. Of course, it is a lot better than it used to be, thanks to our proof of

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concept heat exchanger setup that we cobbled together with a pair of APC data

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center cooling towers that we found

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behind a local data center. In a nutshell, this one grabs heat that gets

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thrown out directly out the back of the million-doll PC. Then it pumps that hot

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water up here where a second cooling tower yates that heat out into the

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warehouse which we would have to pay to heat anyway. Hey,

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Alex. The issue is that our proof of

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concept here kind of introduced some new problems. For one thing, while this

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tower does an ungodly amount of cooling, it also takes up an ungodly amount of

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space. It's designed to go in between

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racks of servers to chill the air, not

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behind them, which is the other problem.

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We don't have separate hot and cold aisles in this closet we call a server

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room. So, our cardboard duct here is how

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we get the hot air to the radiators inside our cooling tower. At best, this

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is a phenomenal waste of space and at

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worst kind of a fire hazard. Which

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raises the question, why all of this

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when we could just attach our radiators

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directly to the back of the rack? It would not only get us our space back,

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but it would probably work though. Oh my god, it's leaking water. Oh Jesus. We've

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got all the radiators we could ever need. What could possibly go

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wrong? A lot. Just like a lot of segue

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With that said, the current setup is kind of working. The filter is

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filtering. The purge for the filter is uh please don't open purgeable. Oh my

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god. And our auto topup with that uh

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toilet float in it. Totally works. It

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doesn't leak either actually, which is great. So, we don't need to change

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anything major here. But what we are doing today is dealing with this pump.

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It is weak sauce and is made of cast

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iron, which not ideal in a mixed metal loop, even if you are using corrosion

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inhibitors, which we aren't yet. Yet.

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Yet. Are we adding that today? No. Oh, god. Jake. Well, once we prove this

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setup works, then we might. Um, wait. What are you doing? I'm undoing this so

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we can put the new pump in. Have you considered maybe we should like

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disconnect it down there so it doesn't just spill water all over everything?

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Sure. All right. Oh, Jesus. Well, what did you think was going to happen?

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Water, J. You still continue to do the thing I said you shouldn't do. That's

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what I I thought maybe you would think about what I said instead of just

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continuing to do the thing you shouldn't have done. Okay. There's only an electrical box right down there that it

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pours directly into. Oh, not just an electrical box. The electrical box. The

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whole electrical room for the building. Yeah, it's down there. Um, now the

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flanges I originally ordered for this project finally showed up. Uh, you see

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they have a valve on there so you can isolate the pump. Oh, that's downright

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useful. That would have been great at a couple minutes ago. Yeah, we could swap

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it or we could just stick that one right back where the old one was. Yeah. Okay,

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cool. While we're throwing this in is as good a time as I need to talk about the pump upgrade. Not only are we going to

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stainless steel from cast iron, but this thing is about a sixth of a horsepower.

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So, to put that in context, it'll do about 25 gallons per minute with 10 feet

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of head pressure, which is about double what you'd get out of a typical garden

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hose. Oh, yeah. There she goes. Now, I was joking in the intro, we

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haven't actually cut anything in these towers. And then Justin just informed me

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that we can't cut anything in the towers yet without getting the door off, which

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is conveniently locked.

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This is looking very successful. 10 out of 10. Should we just use a

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drill? How does this work? Oh, what is

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this? There's a button. Oh my god, there's a button. We are just actually

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so stupid. We're so Yeah, we're so

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stupid.

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Oh my god, they're torques. Why are they Torx? Fortunately for us, you can get

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extra screwdriver bit sets like this torque set for the LTP store

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screwdriver. Nice. So, these radiators are a little

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weird. There's three connections. I'm assuming it's like this is the inlet and

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then we have two outlets. And I'm like, okay, let's let's measure these pipes

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and I can go buy some of the fittings ahead of time. This is like 3/4 of an

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inch on the outside. This is like 7/8.

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And this is like 3/4. So I probably need

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7/8 and 3/4 copper fittings, right?

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Wrong. The copper fittings I need are 5/8 and 3/4. Why? I don't know. Well, it

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turns out 5/8 copper pipe is not a type of pipe you use for plumbing. So the

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plumbing guy was like, 5/8? Why do you need 5/8? We don't we don't sell that.

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You have to go to an HVAC store. That's a refrigeration size. Luckily, I found a

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plumbing HVAC store that sold both and they happen to have the fittings that I

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need. These are 5/8. And if I look if I

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if I measure them with the fancy calipers here,

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0.76, and

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0.7 675, 772, depending on where you

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measure. Nothing a little solder can't fill. Starting with the inlet. Now, if

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we look at the fitting here, we've got almost the amount we need. I I can't

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make it work over here. So, we're going to leave this solder joint in here and

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then we're going to try to put the fitting on the top. I'm hoping we can get like a tiny bit more straight

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section. So, to try that, I'm going to heat it up and then Justin's going to

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try to bend it. Like, we don't need

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much. It's just elongating it.

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Like, see, it's just like squished. Oh, no. Probably just made it worse.

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Probably. This is definitely This is definitely not

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better. It is actually worse. Why don't we just try cutting that off and just

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see how it looks? Sure. Sure. You want

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to grab a sawzaw? Yeah.

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Hey. Yeah. I'm sure it'll fit right on

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there. This is not going to leak. There's no way this is going to leak.

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Wow. That is That's uh at her there, bud. For real, dude. Look how mint this

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is. I don't want to keep doing this. This is making it worse. It's very important to make sure you clean your

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definitely not destroyed copper pipe before you solder as otherwise the

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solder won't stick. I had a really stupid idea that I think is maybe

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actually not that stupid. I was trying to find something that would fit like

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the exact or close to radius. And look at

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that. A whopping I don't want to think

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about how much longer later. We've hammered a socket in which mostly

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reformed this one. The other radiator looks almost spot on. This one not

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great, but I can at least force a fitting on there now, which means we can

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solder it. Will it leak? Probably. But that's a

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problem for later, Jake. I'm going to put some flux on here, which will clean

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the part up when it's heated up.

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Both of our radiators now have fittings soldered onto them and hopefully don't

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leak. But that's not something I want to just gamble on. So, I wanted to find a

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way that we could leak test it. And I've got this little leak tester, which is

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literally just an air pump with a gauge. So, you hook it up, pump it up, and that

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gauge will show your pressure. We spray some Windex on there. It's all pumped

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up. But, if we look, our solder joint

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looks clean. Ignore all the bubbles from the plastic. That's unrelated.

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No bubbles. They're not

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pretty, but they don't leak. And that's good enough for me. Looks like you guys

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already cut this out. Yeah, we tried to find the ones that were the least

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disgusting, and it seemed like the top ones were the least corroded. So, we

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destroyed two towers. Okay. Well, this looks great. But I do have a question.

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Is there a reason that we're salvaging these radiators rather than just using

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radiator doors? It's like those are totally a thing, brother. I tried. They

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either just like stopped responding to my messages, didn't respond at all in

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the first place, or were like, "It will be $60,000."

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Oh. And then I remembered we had this.

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And this is more fun. Cool. Yeah. Time to build a water door. At least it's

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more fun right now. We haven't got to the part where there's problems yet. And

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build a water door. I shall. At least in theory. Now I'm

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working on how we're going to lay this stuff out. The bottom and the middle are

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going to be very easy. We're just going to use these 3/4 NPT to 3/4 ID barbs. So

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they'll just twist on. The top connection on each radiator is a little

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bit more complicated because we need to connect it to the bottom one. So what

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I'm thinking I'm going to do is use one of these T fittings and then a right

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angle. We'll use that kind of like this.

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And then this guy will go kind of like that. So, we can have this tube come off

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and connect to there. And this one's already connected. And then we just have

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one feed in for each of our

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radiators. It just looks like a normal barb, but spin it. Yeah. Oh. Ooh. It's a

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swivel barb. It's exactly what I needed. And it was $11.

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Really? Yeah. That's not bad. Green line hose and fitting, baby. They have

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everything. Oh my god. And I just ruined them all. That's my job. Yeah. Okay. How

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does this help us again? Because the door has to move and we can't just rely

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on like a rubber hose bending back and forth. We'd have to leave a ton of extra

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to make that work. Got it. No, that's got to go down this way. Okay. What if

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that went here and I go in there and then it went going to hang. I mean, I

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guess we could do it like down like that maybe. Oh, yeah. That's it's pretty

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I don't have a nipple either, so I don't know if we can do that.

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Yeah. Don't. I swear to God.

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There are large tools here and he is one of them. No, we don't need this. But

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that's doing the same thing. Yeah, but it's in a dumb spot, though. Why is it

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in a dumb spot? Cuz it's better to just have it all in one place and then we just run tubes everywhere. Why? Cuz it's

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easier. It doesn't seem easier. And then

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this Why do we need to go to the bottom of this rad to the bottom of the other

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rad? Because because let's say the other one

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has already been done like Oh, okay. That already has a T on it. Yeah. Well,

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wait. Why are you even proposing a new solution when you already solved it

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already? I'm trying to tell you this. But you don't listen.

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He's giving me a hard time, but he's the one who went to the plumbing store and came back with no nipples. How do you

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manage that? Well, I didn't need a nipple because I had this excellent plan that you've now changed.

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So, we're going to have our two hoses that come off of the tubing that's in

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the building, like the PEX tubing, go to here and here. This will be our outlet.

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This is our inlet. From our inlet, it gets split only once, which is nice.

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It'll go right to this input, and then a tube will come down over to here. And

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then the other side, the outlet, it gets

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really freaking awful fast. We'll have our input splits right here into this

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guy. And then it comes down into here.

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Splits again into this guy in here. Plugs into

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here. Splits again down to there. When you're doing something like

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this that's a permanent installation. There's a much better type of hose clamp

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that are constant pressure ones where it's just like a giant spring. These

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ones are fine, but they can loosen up over time, especially in an environment

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where there's like a lot of vibration. While Linus works on getting the fittings for our leak testing thing, I

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am screwing the radiators in. They luckily have a nice like L channel on

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one side which we can just screw directly through the door to hold the

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one side and then on the other side we're going to use these mounts that Justin 3D printed along with T-nuts that

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are really meant for 8020 but have a really nice flat face which should hold

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nicely against the grid and that'll hold the other side. This is a big moment.

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I suspect there will be at least one place that is leaking. You know what?

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I'll take that bet. I No leaks. Oh, what? I say no leaks for lunch. Uh, I

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don't know that I would bet anything on it, but I say no leaks. Really? Yeah,

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dude. There's no way. Do you remember last time doing that the the first

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setup? Oh my god. I do. Oh, I found a leak. Shoot. Exactly on where the Teflon

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tape got all crumpled like I was just saying. Dang it, Jake. We're going to

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have to do a lot of removal of things to get at that. Yeah, that's the worst

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possible place it could have leaked is right there. That sucks. But hey, at

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least we're doing this now and not when it's full of water next to a bunch of

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servers. Oh, hold on. What's this? I

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think we got another one. Same thing. No, no, no. We got another one.

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Upon closer inspection, it appears that when we bent this thing, we made like a

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little hairline crack in that very bottom tube, which sucks. I don't really

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want to redo all of this at this exact moment. So, I'm going to try and just

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put some solder on it and hope that that holds. I already like scotchbrighted the

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hell out of it, so it's clean. I'm going to put some flux on. And

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now we get to find out if this is going to work. There was like the tiniest

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little bubble on this fitting. So, I tightened it a little bit more because

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it wasn't quite as in as some of the other ones. And I think we're good. It's

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been like 5 minutes already and this dial has not moved at all. And I don't I

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like Windexed all the fittings again and I don't see any leaks. We might be okay.

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Fast forward a little bit and I've mounted the plastic side bracket

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thingies on and we now have a water door which I've been told is just a rack door

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with radiators on it. Surprise. Look at

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that. It holds. What a monster. Although

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with no water in it. Now you might be wondering what are we going to do about

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all of this extra air flow? cuz ideally we want any of the air from the servers

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to go through the radiators. For now, we're just going to use tape, but in the

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future, I'm thinking we could 3D print a little like angled piece kind of like

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there and kind of like there to duct the

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air into the radiator kind of like a velocity stack

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would. Pretty mint, right? Yeah. You

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going to cut this off? It's blocking air flow. I You mean you complain about my

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tape drop, but then you don't cut that off? Well, this is blocking air flow.

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This is sentimental. Oh yeah.

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Hi. Oh, okay. I'm really glad I put

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valves on that. If all of this hasn't made a ton of sense to you yet,

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hopefully it makes a little more sense. Now, we have our rack here. This is the

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back. So, back here, all the servers, they're blowing a bunch of

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air and it's hot. So, we're going to put

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our radiator door here. And hopefully the idea is the water going through it

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at like 20ish°ish will catch the heat. And then

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once the air goes through it, it should come out colder. And instead of using

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that giant tower over here with all the cardboard and stuff, the whole unit only

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takes up about this much space. So we

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save space. It'll probably work a bit better because it's closer. And um it's

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just freaking cool. Hey. Holy dude. Oh, okay. So,

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here's a really The air comes through. It is

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maybe not strong enough to do this on its own. We might need to add fans. This

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is a bit of a crazy concoction, but we've got a 1-in PEX fitting, which is

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the same size as this stuff here. It's PEX plastic tubing. And then it gets

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reduced down to 3/4, which is the same size as this. And then we've got a

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swivel fitting. Kind of one leg there, and then one leg there. And then we'll

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run our rubber hose from here to here and hopefully it just works. Previously

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we were using fittings called shark bites which are kind of like a easy

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solution where they have like O-rings and it's like a self you just quick

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disconnect push it in there but I'm switching them up to crimps which use a

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metal ring around the pecs and then you crimp them on with a tool and it

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compresses the plastic together. In theory a much

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more secure connection. We're going to have to find out. A little bit top, but

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nothing crazy. And then

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open. Ah, it's swiveling a

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little. Let's um add a little bit of water. I guess

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Jamie turned on the water. So, we're filling

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up. So, this is just room temperature

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water, right? We're cooling it with the air in the warehouse, which is around

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20°. It's so weird to stand behind this and

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the air coming off it now to be cool. It

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actually feels like colder than the room in here.

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Honestly, that's weird. That's so

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weird. And then you open it up and you're like, "Oh god, it's so

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hot. I suspect we're like cooking inside

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there." But then again, the servers are taking in fresh air.

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I don't know. Maybe it's fine. Got John here, our test technician

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extraordinaire, god of numbers. That's awful, right? Yeah. That's like like

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putrid, right? You actually like kind of feel

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it's almost a little cold coming off of

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it. Like shockingly working. You've seen a little

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bit of this, right? Yeah, a little bit. How well do you

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think this is going to work? Uh, you

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know how hot it was in there with the other cooling tower in there, right? You can feel it already kind of. Yeah. Yeah.

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Okay, come on. So, let's let's take a sample. Stand behind the thing. I know

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it's weird. There's so much space in here. Awful, right? Like actually

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horrible. Stand behind the

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thing. Like, it's cool. Oh my god. What?

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What did you do? I don't know. Yeah, I know, right? Oh, yeah. Yeah,

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we made our little double fan stackeroonis. These are Noctu industrial

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30,000 RPM fans. They're called industrial because they're meant for

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industrial. This feels industrial, right? I think this is a reasonable use

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of these. Um, I don't have enough of them to make this fully filled, but we

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do have four sets of double, which is like

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honestly barely enough for one radiator, but it'll be better than nothing. I can

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definitely feel the air coming through is a touch warm when it comes through

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these cuz it's really pulling that air through there super

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fast, but it does work. All right,

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brother. Isn't this the worst thing ever? Come, come stand there. I Jake, I

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can feel it. Stand right there. I need you to endure what I've been enduring.

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Oh, you having fun? Yeah, it's really hot. Stay there. Sorry.

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Why would you put your armpits like that? Get out of

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here. Oh, I'm sorry. Back there. No.

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Wow. The door handle even works. Isn't that crazy? Wow. Like what? No way.

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That's actually almost unbelievable. whole line. Well, how cool is the

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Really? The water's not even that cold, but

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Dude, it really takes the like the edge off it. I didn't just shut this. I

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forgot that I left it shut for like the last 45 minutes or something.

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Wow. That is night and day. And it

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doesn't leak. We had zero leaks. Zero leaks now. No, there was no leaks. Oh.

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Oh. Other than the leak that you caused earlier, the one that I had to fix, this

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is being That is not true. This is being held together with like a millimeter of

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solder. I'm actually genuinely like I'm

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shocked at how well this works.

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And the door even I mean it's jank, but it it does it does function. And look,

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you can see our swivels. They swivel. Oh This one doesn't really, but we

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we're not talking about that, right? Okay. Yeah, they swivel. They swivel.

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Swivel enough. Yeah. Oh, god. Close it.

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Yeah, it's really awful, actually. Look at the fans. Yeah. See, you can see

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they're really pulling the heat through there. They're really drawing more of that hot air out of there. I think we're

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going to need more active assistance for it. Oh, wow.

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The door is like, if you find the right spot, it's like 30 35. Yeah. Which is

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about what we'd expect. About room temperature, you know. Plus, we can't

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dissipate everything out into the warehouse. And then the back of the servers are anywhere from 45 to 55 to

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50. Are you going to acknowledge what you just did? So, as you found out, we

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need a bigger power supply. Yeah. The little 24 watt one for that Noctua hub

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only powers three of those fans safely. Yeah. Um and then I remembered we had

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this laying around. This is an HDLEX gallium nitride PC power supply. This is

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500 watts with no cooling. Or maybe

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there is a little fan there. That looks like a little fan. It might have a fan.

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It's small, but it's Yeah, it's pretty impressive to fit 500 watts in this

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package. And you can daisy chain them. The main thing is that it's small and it'll be easy to mount to the side of

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this thing. And then took a generic power supply cable. We had use some WGO

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nuts. And then we have a Molex, which should be good enough to run that many

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fans. I think Molex is like 100 watts it can do, right? We'll have a link in the

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description for where you can get some WGO nuts and at least some of the other

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stuff we showed in this video. No professional company server room would

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ever look like this. How boring. Now, what we're going

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to do is leave it for about 20 minutes. We've got our AC coming in. It's

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apparently fixed. Comes into the front of the rack. The air comes out freaking

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hot. We pull as much of the heat away from it as we can. Dump it out into the

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warehouse, which this time of year we're paying to heat anyway. And then we see

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where we land. We had a few more issues with the air conditioning, which is, but

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it seems to be sorted now. And we've had it running with the door shut since

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noon, and it's now 400 p.m. And I can see based on the chart that everything

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does look to be very heat soaked. If we look at our EcoB thermostat, which is

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what's controlling the air conditioning specifically, we can see it's pretty

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much settled off from like 29.9 to 30

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12° C, which is technically speaking a degree or two lower than we were at

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before, which is uh great. I was just happy that we had all of the space back,

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but um to also get a bit of a performance improvement is awesome. And

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especially once we put the cooling tower we took out of the server room up on the mezzanine. I'm hoping that we can get

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even better results. Let's go take a look with the thermal camera. Wow, it is

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definitely still warm on this side. Look

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at that. You can see the gradient on the rack. Like the front of the rack

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38°, back of the rack 50°. Woo! She's

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cooking. I added a few more fans cuz it seemed like a good idea. And to be

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honest, I'm probably going to add a few more even. But looking at the

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radiator. Oh, you know what I want to see is the hoses. So that is our input.

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00:24:56,080 --> 00:25:05,600
It looks like the outer temperature of it at least is

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around 34° and then our output 36°. Not

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a great way to measure the water temperature, but it does give us some

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idea. That was interesting. 34.4

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four and 36. It's interesting cuz you

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can feel I can feel the heat coming through

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with the fans, but then the air that comes through in between where the fans

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are is cool. Let's try to crack this open a little bit on the back of the

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machines. It's still around 50°. Anyways, it seems like the

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servers inside, despite this being a bit warmer than it was before, aren't doing

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too bad. Felt a little crazy when it was just like an idea, but now to actually

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see it working in practice, I'm stoked. Just like you

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Vision Ultra today. So, thanks for joining me on this like 2 week long

367
00:26:45,760 --> 00:26:52,720
journey building this freaking water door. I hope you enjoyed yourself. Hit

368
00:26:51,039 --> 00:26:57,520
like, get subscribed, and if you like this video, maybe check out um the first

369
00:26:55,440 --> 00:27:01,279
part of wholesome water cooling when we put the cooling tower in and set up the

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00:26:59,039 --> 00:27:04,720
pump and the reservoir and whatnot. the bones of the current setup.
