WEBVTT

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Let's begin with a story. Once upon a time, NVIDIA sunk a ton of time, money,

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and industry goodwill into adopting not one but three new variants of GPU power

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connectors over their last three generations of GPUs. Why so many

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changes? Well, as we saw with the RTX

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4090, when you adopt a brand new standard like 12volt high power and slam

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37 amps through it, sometimes things get a little melty.

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That's why the RTX5090 was upgraded to a new and

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improved 12volt 2x6 connector

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that What the heck? NVIDIA, people are

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paying thousands of dollars for these cards and they're still melting. Why is

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this happening? Actually, you know what? No, it doesn't matter right now. What

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matters is that Lionus Electrical Engineering Tips is here to fix it for

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you.

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All I need is a couple of these RC car battery connectors, a sacrificial

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RTX5090, and a message from our sponsor,

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out using our links in the description to give ourselves our best shot at

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success. I've brought in some help from our fabrication team and from the lab.

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So, let's talk through the plan really quick. Exactly what you said on Law.

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Super Whisk says, "Why not just have a connector with two giant spades if it's

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going to be that way on the inside?" Jab Five says, "The XT60 connector can do 30

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amps at 500 volts." Yeah, why don't we just use that?

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That was a joke. Well, you should have said /s. Great. In a nutshell, then we

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are going to be removing NVIDIA's 12volt

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2x6 power connector, and we are going to be replacing it with a commodity XT

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series power connector, specifically the XT120.

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Now, on the WAN Show, I had actually proposed using a smaller XT60 or XT90,

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but as I learned from talking to Lucas, those amp rating numbers are actually

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instantaneous rather than continuous. And uh, as we've seen, the 5090 can very

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much draw its 50 amps in a continuous

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manner, which is why we need to make sure that whatever we're doing actually

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makes the situation better rather than being another inadequate fix. And as I

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learned already, I can't just trust this number on the side of the connector. So, is this good enough? Yeah. 60 amps

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continuous or 120 uh instantaneous. Okay. So, total of

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720 W. Y but that's not even the part

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that's most important to me though. What I like about this is it has a really

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robust feeling mating feel. Like once

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that thing's in there, it's not going to get bumped by your side panel and just

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wreck the whole thing, you know? Like that's on there. Certainly more

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confidence inspiring than this. It even sounds

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cheaper. Now the question is, how are we

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going to attach this to this? Anyone torn one of these down yet? Uh, no. But

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we did chuck it in the CT scanner, though. Ah, excellent. That is not only

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a good way for us to do a feasibility analysis, but also a way for us to see

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the underlying design issue that seems to be causing the stock connector to

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overheat. If you look right here, while

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there are 12 pins, okay, six for 12vt

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and six for ground, they don't actually

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connect to the board separately. They all go into this one strip of metal and

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connect to the board at a single point. That means that the card has no way of

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knowing if one or more of the pins has a

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poor connection, which will force the others to pick up the slack. To

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demonstrate why this is such a problem, their power even went as far as to cut

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some of the wires on his power supply, which obviously caused the remaining

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ones to heat up. Let's take it apart, shall we? This is the easy part. They

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trust me to do this part. Oh, look at that. So many more

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screws. And of course, it's a different head size because why wouldn't it be?

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Oh, that comes off next. Oh, look at

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that. Look at her

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go. Wow. We might not even need to go

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that deep. Feasibly. See? Go right

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there. There it is. The little blades. Feasibly we could attach our freaking

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wire to that right now. It's just that uh the clearances might be a little

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tough. Before we go too far though, I need to make one thing clear. NVIDIA

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didn't design these problematic connectors. 12vt high power, which was

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found on the 4090, was adopted as part of the ATX 3.0 spec back back in early

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2022. And the replacement 12vt 2x6

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connector, the one that shows up on the 5090, is part of ATX 3.1. It looks just

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like the old one, but it actually tweaks the length of the prongs in an attempt

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to prevent power from flowing through an improperly inserted cable. A uh

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mitigation that clearly isn't working. So, if NVIDIA didn't invent these

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connectors, then why are they taking so much heat over them? Well, it's because

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they're the only GPU brand that's going all in on them. Not only were they so

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excited about these new connectors that they raced ahead of the rest of the

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class, using a proprietary version on the 30 series before the spec was even

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published, but they've also forced their board partners to go along with their

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shenanigans instead of allowing them to use old school 8 pin PCIe power

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connectors if they like. But Lionus, you

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might say, I've got a 4090 and it's been totally fine. And you're right, lots of

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people do. The 12volt high power connectors are fine in ideal conditions,

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but what if you're using a poorly made extension or adapter or jamming your

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card into a narrow case which puts pressure on the power connector? Well,

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now your ideal conditions have gone out the window. And as you can see in our CT

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scans, the card has no way of knowing if

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some of your wires booked a one-way ticket to Melt Town. How you guys doing?

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Uh, so far so good. No. All right, buddy. We just solder

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straight to these and then we're G to G. I mean, yeah, we could.

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Hm. That size of wire on there looks like it could be a bit of a challenge.

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Yeah. Yeah. It's not great if you want the pads to stay in one spot. My

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question for you then is why do we need such a big one? This seems like massive

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overkill for a GPU, especially when you look at the wimpy little size of the 16

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gauge wires that are running it already. Well, we have to make up for not having

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six of them. They have about a similar surface area when you really get down to it. So, similar. Is it Is this actually

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enough? It's maybe a little bit on the light side. We could go with a six

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gauge, but, you know, fit the connectors. Our wire might actually get

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a little bit on the warmer side, but at least our connector will meet properly.

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Should be good. Here's my other question.

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If NVIDIA feels that a single 12volt and

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a single ground connection to the board is fine, why did they reinvent the wheel

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instead of just using one of the numerous high amperage power connectors

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that already exist that could have just gone to two thickle wires. We'll get to

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that later. First, let's rip that connector

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off. Wow. I mean, they're definitely stronger together. Ape wire strong

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together. Woo! See you later, buddy. That looks a lot thicker. Oh, maybe not.

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And they're copper. Oh, hey, there it goes. Oh, wow. There's all that liquid

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metal. Yeah, there it is. Wow, that's a lot of liquid metal. That is Well, they

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didn't cheap out on that. The board is so tiny. Yeah, I know. All right, let's

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rub our connector off. Super cool. I can't believe we're doing this.

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What do you think motivated them to just combine everything into just these

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two bar bus? I mean, I would almost call it like a bus bar. Like, what would you

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call these? I have rail or bus bar. Yeah, bus. Uh, sure. Why would they

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combine it into just two instead of, you know, grouping three pins and then the

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next three or something like that? They did do like groups of three and some

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smaller groups on previous ones, but I think they just needed the whole all the

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surface area they could get cuz even on the bottom you can see there's not much doesn't take much surface area of the

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board and like the bottom of the rails. That's true. That is a really really

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small contact point for freaking like 50 amps, isn't it? If you ever try to split

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that into two and then run both those at 25, then they'd be smaller. Do you think

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this came down to them trying to make this board super small for the pass

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through cooler? I imagine so. Yeah.

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Now it's time to start hacking off the connector. I'm going to do it also

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carefully with uh a pair of snips here. You know we're going to hell for this,

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right? Oh, absolutely. Okay. Wait, what happened? How'd you knock off this pogo

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pin? I'll be honest with you. I don't know. I just noticed it wasn't there.

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Oh, balls. Where's it come from? Right there. Oh, luckily for you, I feel

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pretty confident about putting it back. Hey, I soldered one of the CPU pins on

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the broken CPUs. I got it back on. Okay. So glad this isn't like a for realies

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thing cuz that would have been fired. Didn't fix the CPU mind you. Uh it

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turned back on so I'd say I did. Okay.

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Yeah, I think she's going here. Here. Here. Maybe pliers. You're using a

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cutting tool to pull. Oh, she's clean, bud. Yeah, I think that should give us

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plenty of room. Right. Should be plenty of room to solder to. Okay. Do we uh

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Well, we know which one's ground, right?

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Yes. It's the one furthest away from the sense spin. Beautiful.

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So this bad boy. Yeah. Ow. Damn it. I

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stabbed myself. Okay. So without stabbing ourselves, I propose fins out

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like that and then goes on there. How the

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hell are we going to do that? I think that's basically impossible. Okay, new

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plan. That was my plan. We bend it. That That was my plan.

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Use a pair of pliers towards the base gently. She'll be fine. So now we got

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some room in there. It's not much, is it? Oh, it depends which way you look at

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it. I'm going to solder to that side probably and then that side. That way

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they have no chance of meeting in the middle. So we've taken the Henry Ford

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approach to wire colors. You can have any you want as long as it's the one.

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Exactly. We're using red wires for both. Oh,

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good. How could we possibly get it mixed up? Okay. Is that the one that you're

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planning to solder to the board or is that the other one? This is the one going to the board. Okay. I said six

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inches long, though. It's a little uh I'm feeling a little inadequate looking

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at it. I bet you if you grab a ruler right now, that is six inches. I don't I

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don't use rulers. I use emotions to measure certain things. Ah, yes.

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We're not going to get the polarity mixed up with our two red wires, right?

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No. One says positive, one says negative. Brilliant. As long as he

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sticks to that, I'm positive that nothing negative will happen.

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Yeah, you got the right idea. I can't believe we're doing this to this thing.

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Just so you guys know, our plan is not to like never use this again or

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whatever. Like, this will still be in service. Just whenever we use it, we're

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going to have to use a bit of a special power supply. Hey, we should maybe start

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working on that power cable. Wait, what is this? I told you guys I don't want to

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do that with the thing, guys. Come on. I mean, it's nicer

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than soldering it.

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It's so janky. This is so much worse than just

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soldering it all to the W. Anything I'll recommend crimps over

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just soldering to another connector. The crimps are not the problem. The giant

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connectors here are the problem. This is what they want to do. They want to just

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put a bolt through all of this. So, why

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is crimping it better than soldering it? I've always wondered that too because

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far more structurally sound and not as brittle as solder. Basically, we have to

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plug into our modular power supply somehow. So, we took the modular cable

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that of course has a 12vt 2x6 on it, right? And then on the other end, we're

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going to adapt that to just like two big chunks of 12vt and ground. But these

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sense pins are needed for the power supply and the GPU to communicate their

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capabilities to each other. So, we were hoping to just use the original block of

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sense pins and just plug them on. Um,

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but I have to reattach them now because I cut them off earlier. Okay. I've got

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the sense pins reassembled. Oh, nice. Is there anything that would prevent us

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from putting the card back together? In theory, no. But just for as a last

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sanity check here, let's just do a continuity check and make sure that those two ain't shortened before we send

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a whole bunch of power through it. All right. All right. Beep equals bad.

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Um, only a singular beep. Not two beeps. No beeps. We're good.

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Okay. Good luck, everybody. Good luck, everybody. Doesn't look janky at all.

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Yeah. Are we even going to have enough clearance for all of this crap? Oh, boy.

00:13:38.160 --> 00:13:43.279
Yep. Not enough clearance. Um, why not?

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Well, because we might have bent things a lot. A little. I added like six inches

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of wire to the back end. Well, look, I'd like to see you do better. No, it

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wouldn't happen. I think with the way I've bent it a little bit, lightly bent

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it, I think she goes. Oh, she's a goer, dude. She's a

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goer. Beautiful. Oh my god. Not

00:14:03.440 --> 00:14:11.040
beautiful, but something. Oh my god. Okay. Well, uh, that's a thing that

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exists now. This might be the worst thing we've ever done. Oh, come on. I

00:14:14.000 --> 00:14:20.399
feel like for how often I say that, I'm going to need like a shirt. Glenn, are

00:14:17.199 --> 00:14:22.320
you getting this? Which one? This. Okay.

00:14:20.399 --> 00:14:28.959
What the what? I didn't do this. I'm making it

00:14:24.639 --> 00:14:31.040
safer. I blame Lucas 100%. He insisted

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that we not solder the eight wires to the one wire. He That would have looked

00:14:32.399 --> 00:14:37.600
way worse. What? No way. I thought you

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people are supposed to be the adults in the room. What? You people? No, I don't

00:14:39.839 --> 00:14:44.720
I obviously I don't mean it like that. I

00:14:43.120 --> 00:14:49.040
mean you people, the people who work here and are supposed to supervise me.

00:14:46.639 --> 00:14:55.800
Just don't touch it anymore. It'll be fine. Anyone else getting like

00:14:51.279 --> 00:14:55.800
a BDSM vibe from this?

00:14:56.160 --> 00:15:01.920
Clap it on there. Yeah. Sorry. This is

00:14:59.760 --> 00:15:05.680
so stupid. Okay. What am I checking? Sorry. Uh oh. Yeah. Yeah. Yeah. I got

00:15:03.600 --> 00:15:10.480
you. Okay. This is a lot of negatives. This

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is the worst thing we've ever done. Not yet. I mean, it hasn't died yet. Oh my

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god. As far as we're aware. Oh my god.

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Good call. Now we take our sense pins

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and Oh boy. Can I get in there? Oh yeah, I can get in there. Okay, sense pins are

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connected. Now we just need to do our power connector and Oh wow, that's a

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that's a connection and a half. At least a connection and a third. I mean, she's

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locked on there pretty good, right? Oh man, I'm not going to lie. I'm a little

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stressed right now. Do you guys imagine for a second

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that after what we did to this, NVIDIA is going to replace this for us if you

00:15:50.880 --> 00:15:57.199
know we need one? It's not like we could buy one easily.

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The fans are spinning. The lights are on. The lights are on. These are very

00:15:59.920 --> 00:16:05.079
good signs. Yes.

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Oh, dude. It's fine. Okay, but we're not really drawing any power yet. So, I

00:16:11.040 --> 00:16:16.800
guess we never explained the sense pins. Uh, these tell the G Oh, wait. Did I

00:16:14.639 --> 00:16:20.959
explain that? I think I did. Well, whatever. The plan was to ground sense

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zero and one, which will tell everything 600 W is fine, but we didn't do that cuz

00:16:22.480 --> 00:16:29.959
our sense pins ended up working. Uh, blah blah blah blah blah. Test. Let's do

00:16:26.800 --> 00:16:33.160
it. Benchmark

00:16:29.959 --> 00:16:35.320
2160. What could go

00:16:33.160 --> 00:16:40.959
wrong? Uh oh, that was a little scary. Oh, I mean,

00:16:39.360 --> 00:16:45.279
wasn't it when the screen went blank? I wasn't watching that screen. I thought it was a little scary. Okay, she's

00:16:43.920 --> 00:16:52.079
squealing a little, but from my understanding, that's kind of normal for these Founders Editions. Wires are at

00:16:48.399 --> 00:16:54.639
like 40 to 50. I mean, that's well

00:16:52.079 --> 00:17:00.560
within safe, right? Yep. Hold on. What What are these wires rated for? Come on,

00:16:57.920 --> 00:17:09.640
people. It should be good for 80 or 90. 85. There we go. Huh. GPU temp 73. GPU

00:17:05.360 --> 00:17:14.000
clock 2.33 GHz. That's what we would

00:17:09.640 --> 00:17:16.079
expect. Fans are working. GPU power 575

00:17:14.000 --> 00:17:19.720
watts. How's the rest of the cable temp here?

00:17:18.480 --> 00:17:23.439
30 there. Line his hand in the way there.

00:17:21.839 --> 00:17:30.520
Well, I'm I'm checking. I'm checking. I'm using

00:17:26.240 --> 00:17:30.520
Looks like a great connection to me.

00:17:31.200 --> 00:17:37.600
There you go. So, does this go in your personal rig now? I mean, I don't see

00:17:35.520 --> 00:17:41.280
how anyone else could use it. So, yeah. Uh, no. I think the lab wants it back,

00:17:39.600 --> 00:17:47.360
actually, which is kind of hilarious. I don't know if they want this one back. You sure? Why not? It's perfectly fine.

00:17:44.799 --> 00:17:51.360
Perfectly good. If anything, I would say it's safer than before. That's true. I

00:17:50.480 --> 00:17:57.200
wouldn't say it with a lot of confidence, but I would say it. Yeah.

00:17:54.320 --> 00:18:01.360
So, it works. And sure, it's not standard, but NVIDIA has clearly

00:17:59.600 --> 00:18:05.919
demonstrated that when they throw their weight behind something, it quickly

00:18:03.679 --> 00:18:11.880
becomes a standard. So, after being stung once by these little piddly little

00:18:09.559 --> 00:18:16.880
connectors, why didn't they just do this? Well, there are a few reasons we

00:18:14.400 --> 00:18:22.000
can think of, but the most important one probably is cost. It's always cost,

00:18:20.000 --> 00:18:26.400
isn't it? Looking at some common bulk sources, the difference in price between

00:18:23.600 --> 00:18:31.360
the two connectors is realistically going to be pennies. So, what it seems

00:18:28.240 --> 00:18:34.320
to come down to is the wire. Now

00:18:31.360 --> 00:18:39.120
technically NVIDIA doesn't need any wire to build their cards but anytime you

00:18:37.039 --> 00:18:43.600
create an industry standard you have to consider everyone's perspective. And

00:18:41.039 --> 00:18:50.480
when we looked at the difference in cost between 12 16 gauge conductors like we

00:18:47.039 --> 00:18:52.320
have now versus two big fat 8 gauge

00:18:50.480 --> 00:18:56.480
conductors of the same length. It was a bigger difference than we thought. And

00:18:53.919 --> 00:19:00.640
when you multiply that across all the thousands, millions of systems that are

00:18:58.720 --> 00:19:04.960
being built worldwide, you start to understand why they want to go with

00:19:02.559 --> 00:19:09.280
whatever the cheapest connector is. Not to mention that thinner conductors are

00:19:06.640 --> 00:19:14.000
also more flexible for cable management and easier to work with in

00:19:10.880 --> 00:19:16.080
manufacturing, etc., etc., etc. So, I

00:19:14.000 --> 00:19:21.919
understand why they did it, but that doesn't mean that what we're dealing

00:19:18.000 --> 00:19:25.440
with now is okay. So, what do we do? Are

00:19:21.919 --> 00:19:28.640
all 5090s just as dangerous? Well, as it

00:19:25.440 --> 00:19:30.559
turns out, the answer is no. ASUS then

00:19:28.640 --> 00:19:35.039
went as far as to assure us that their implementation allows per pin monitoring

00:19:33.280 --> 00:19:37.799
and even went as far as to create an in-game overlay to show that everything

00:19:36.799 --> 00:19:43.360
is working fine. As for what to do if you already

00:19:40.240 --> 00:19:45.520
bought a Founders Edition,

00:19:43.360 --> 00:19:49.039
uh, that I don't know, but I suspect that NVIDIA is going to have to do

00:19:47.120 --> 00:19:53.600
something about this given the potential for a user safety problem.

00:19:51.840 --> 00:19:57.880
Maybe they recommend people do this. Probably not. But you know what they

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00:20:47.760 --> 00:20:57.679
the one where we gamed at 8K on the 5090. I mean, for all of its flaws, it

00:20:53.600 --> 00:21:01.360
is a very capable gaming card. Just, you

00:20:57.679 --> 00:21:01.360
know, got to hook it up, right?
